Building Frame D

 



This is the process for building these frames. First I lay out all the pieces. I've got small copies of the frame layout.



Here I have blocked the pieces with little "modesty blocks" another builder suggested. And I have drilled the holes for the bracing pieces, and temporarily inserted the screws. There is plastic under the joints. At this point it is ready for me to disassemble the screws and mix up some epoxy.




For epoxying: first I do light sanding to prepare the surfaces for epoxy. I previously gave them all one coat of epoxy. I want to have things well coated to limit the potential for moisture to get into my beautiful wood. The bonding coat needs that previous coat a bit roughed up. 

Then I paint the bonding surfaces with clear epoxy. At this point I have some time to mix up some epoxy with filler. I slop on some filler (ok I really do this very neatly, honest!). It reminds me of frosting a cake, the West System guys say mix it to the consistency of mayonnaise on to peanut butter, but I think of it more as frosting. After frosting, I screw it all back together, I'm looking to see a little squeeze out when I tighten the screws. 




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